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Exploring Sustainable Practices in Metal Plating: The Drive for Greener Innovations - A case study

Exploring Sustainable Practices in Metal Plating: The Drive for Greener Innovations - A case study
Contributors
Kingsborough Community College, CUNY
Associate Professor | Stella and Charles Guttman Community College, CUNY
Senior Research Specialist and Program Manager- Emerging Contaminants and Green Chemistry | Rochester Institute of Technology
Content Manager, Higher Education | Beyond Benign, Inc.
An image of a PPT slide with a gear icon and two green leaves growing out of the icon. The case study title is also written on the slide
Summary
The Drive for Greener Innovations case study module, consisting of six lesson units, is designed to highlight for students the interplay of chemical, environmental health, regulatory, and business considerations that dictate chemical processes and product design. Using the metal plating industry as a case study, the module also explores the chemistry and toxicology of hazardous chemicals, specifically focusing on PFAS as a fume suppressant, while helping students examine green chemistry innovations aimed at eliminating the use of PFAS-based fume suppressant in the metal plating industry. The case study features the design of a greener alternative to the PFAS-based fume suppressant, Atotech Fumalock, and the real-life application of this greener alternative by a local New York plating company, with the assistance of the New York State Pollution Prevention Institute (NYSP2I).

This case study is ideal for introductory-level college chemistry courses.

The case study units include lecture slides, specific learning outcomes, course alignment and prerequisites, a detailed lesson plan, and a list of additional resources. Additionally, it provides assessment and review questions for in-class discussions, homework, and exams.

The module was authored by Prof. Hun Bok Jung, Prof. Ji Kim, Sarah Briggs (Scientist II), and Dr. Monica Nyansa, with peer review by Prof. Lucas Tucker.

This resource was made possible with support and funding provided by the NYS Pollution Prevention Institute through a grant from the Environmental Fund as administered by the NYS Department of Environmental Conservation to Beyond Benign. Any opinions, findings, and/or interpretations of data contained herein are the responsibility of the authors(s) and do not necessarily represent the opinions, interpretations, or policy of Beyond Benign, Rochester Institute of Technology and its NYS Pollution Prevention Institute or the State.

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Moderation state
Published
Object Type
Lecture or course slides/notes (e.g., PPT, Prezi, PDF)
Activities/Technology (e.g., in-class activities, online games, hands-on activities/manipulatives, outreach, virtual tools, etc.)
Lesson summaries
Exam questions and answers
Assessments
Case studies
Audience
Introductory Undergraduate
Published on
Green Chemistry Principles
Designing Safer Chemicals
U.N. Sustainable Development Goals (SDGs)
Industry, Innovation and Infrastructure
Learning Goals/Student Objectives
Upon completion of this case study, students will be able to:
1. Explain the unique properties of PFAS and their applications in industrial processes such as metal plating
2. Assess the chemical, environmental and health impacts of PFAS and identify the risks associated with their use.
3. Apply the 12 principles of green chemistry to develop safer and more sustainable practices in the metal plating industry.
4. Explore various alternatives to PFAS in metal plating, including their advantages and disadvantages.
5. Identify factors to consider when designing greener processes and products in the metal plating industry.
6. Discuss various ways to make metal plating operations greener and sustainable.
7. Relate green chemistry principles to the development of PFAS-free fume suppressants using Atotech Fumalock as a case study.
8. Assess the benefits and challenges in the implementation of greener products and technologies in a New York State (NYS) local plating company.
9. Conduct a literature review on PFAS, safer alternatives, the application of green chemistry principles for greener products and effectively communicate findings through reports and presentations.
Common pedagogies covered
Collaborative/cooperative learning
Context-based learning
Problem-based learning

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Safety Precautions, Hazards, and Risk Assessment
Not applicable
Teacher Recommendations or Piloting Data (if available)
Pilot data to be reported in Spring 2025.
Other notes/information
This resource was made possible with support and funding provided by the NYS Pollution Prevention Institute through a grant from the Environmental Fund as administered by the NYS Department of Environmental Conservation to Beyond Benign. Any opinions, findings, and/or interpretations of data contained herein are the responsibility of the authors(s) and do not necessarily represent the opinions, interpretations, or policy of Beyond Benign, Rochester Institute of Technology and its NYS Pollution Prevention Institute or the State.
Creative Commons License