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Microwave Synthesis of a Prominent LED Phosphor for School Students: Chemistry’s Contribution to Sustainable Lighting

Microwave Synthesis of a Prominent LED Phosphor for School Students: Chemistry’s Contribution to Sustainable Lighting
Learning Objets
Summary
Scarcer raw materials and climate change are scientific facts that make it necessary to enhance energy efficiency and to recycle raw material. Fundamental researchers at universities as well as in industry agree that light-emitting diodes (LEDs) are the most efficient and sustainable light sources of the future. Chemistry plays a significant role in the development of white, energy-efficient LEDs; however, students and society do not seem aware of this role. This paper presents a school-student-friendly synthesis of cerium-doped yttrium aluminum garnet (YAG:Ce) in a laboratory microwave oven. YAG:Ce is the most widely applied luminescent material (“phosphor”) used in white LEDs. The initial blue light of a gallium nitride-based primary LED is partly down-converted by the YAG:Ce phosphor on top of the LED chip, resulting in yellow-green emission. Additive color mixing (blue + yellow-green) results in cold-white light generation. This experiment aims to demonstrate chemistry’s contribution to sustainable development in a comprehensible way. On the basis of such phosphor-converted LEDs, the interdependence of and cooperation between different scientific disciplines are outlined. The critical question of the related raw materials, in this case especially rare earth elements (REEs), their lifetime, and their possible recycling, represents another important issue for sustainable development and systems thinking and is shown in this example from everyday life.

Full citation: Diekemper, D., Schnick, W., & Schwarzer, S. (2019). Microwave Synthesis of a Prominent LED Phosphor for School Students: Chemistry’s Contribution to Sustainable Lighting. Journal of Chemical Education, 96(12), 3018–3024. https://doi.org/10.1021/acs.jchemed.9b00464

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Moderation state
Published
Object Type
Laboratory experiment
Journal articles
Audience
High School (Secondary School)
Introductory Undergraduate
Published on
Green Chemistry Principles
Design for Energy Efficiency
U.N. Sustainable Development Goals (SDGs)
Affordable and Clean Energy
Industry, Innovation and Infrastructure
Responsible Consumption and Production
Learning Goals/Student Objectives
Students outline the general setup of phosphor-converted LEDs.

Students explain the interaction between and interdependency among different disciplines and systems with the development of white LEDs.

Students discuss the use of rare earth elements (especially cerium and europium) in phosphors as part of sustainable development, as well as the pros and cons of LED lighting.

Students practice critical thinking, which is fostered with reflective questioning concerning LED techniques and rare earth mining/recycling.
Common pedagogies covered
Hands-on learning
Problem-based learning

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Safety Precautions, Hazards, and Risk Assessment
Safety goggles should be worn all the time during the experimental procedure. UV light excitation is harmful to the retina, so anti-UV coated goggles should be worn for safety reasons.

Wear protective gloves while handling REE-nitrates.

Because of the development of large amounts of gases such as N2, CO2, and H2O, the laboratory microwave oven must be placed in a fume cupboard during synthesis, even though the gases are exhausted separately. It is advisible to control the microwave by a main switch in order to enable an emergency shutdown. The microwave oven used for this experiment cannot be used for further food preparation.

High-temperature protective gloves and crucible tongs should be used due to the high temperature of the porcelain crucible.

Leftover product remaining in the crucible is dissolved in water and should be transferred into a container designated for metal salts.